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    3PL & Fulfillment Automation

    Strength Training Equipment Manufacturer

    Strength Training Equipment

    The challenge

    The company sells a range of strength training equipment — barbells, weight plates, racks, and accessories — through DTC channels with fulfillment handled by Infoplus 3PL. As order volume grew, the absence of automation between Brightpearl and Infoplus required manual order dispatch, created pick-and-pack instruction delays, and left the operations team without automatic shipment tracking updates in Brightpearl. The manual workflow was unsustainable at their growth trajectory.

    What we built

    • Integrated Brightpearl with Infoplus 3PL to automatically route confirmed orders from Brightpearl to Infoplus for fulfillment without manual dispatch steps
    • Built pick-and-pack instruction generation within the integration layer to transmit SKU-specific handling requirements for heavy and oversized strength equipment to Infoplus warehouse staff
    • Implemented automated shipment tracking ingestion from Infoplus back to Brightpearl, with tracking data posted to order records and customer notification workflows triggered automatically
    • Configured inventory level synchronization between Infoplus warehouse stock and Brightpearl so available inventory on sales channels reflected actual 3PL holdings
    • Established order status lifecycle tracking across Brightpearl and Infoplus to provide the operations team with real-time fulfillment progress visibility

    The outcome

    • Manual order dispatch between Brightpearl and Infoplus eliminated, enabling The company to process higher order volumes without additional operations headcount
    • Pick-and-pack accuracy for heavy equipment SKUs improved through systematic instruction transmission to Infoplus warehouse staff
    • Customer shipment notification timeliness improved with automated tracking sync from Infoplus to Brightpearl upon dispatch
    • Operations team gained scalable fulfillment infrastructure capable of supporting continued growth without workflow re-engineering

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